Current problems and prospects of application of products based on continuous basalt fiber

Authors

  • J. Gigineishvili Ltd “Progress”, Tbilisi, Georgia, Georgia
  • D. Gigineishvili Ltd “Progress”, Tbilisi, Georgia, Georgia
  • G. Chikvaidze Ltd “Progress”, Tbilisi, Georgia, Georgia
  • V. Savenko Kyiv National University of Construction and Architecture, Kyiv, Ukraine https://orcid.org/0000-0002-1490-6730

DOI:

https://doi.org/10.32347/2707-501x.2021.48(1).50-61

Keywords:

basalt, composite materials, basalt fiber, Continuous basalt fiber, basalt plastic reinforcement (BPR), Experimental products based on continuous basalt fiber, prestressed reinforced structures

Abstract

The progress of science and technology significantly depends on the success in creating new materials. Composite materials are a heterogeneous structure formed by a combination of reinforcing elements and isotropic binder (binder) material, currently widely used in various fields of technology. but for the economy is more important mass application. For this purpose, more thorough and long-term research and experimental implementations are carried out, which require significant intellectual and material costs. Development of structural elements using basalt fiber began in NDIBV since 1987. and experimental samples of prestressed concrete structures with basalt-plastic reinforcement. Research to identify the interaction of cement with basalt fiber and the design of effective concrete structures using basalt reinforcement. Concrete beams with basalt reinforcement were successfully tested. Unfortunately, the results of research have not been widely implemented. Therefore, this article is devoted to the problems of mass introduction into construction practice of various types of composite materials, including basalt reinforcement. The advantages and disadvantages of composite reinforcement in comparison with steel are discussed. During the theoretical and experimental studies, both positive and negative aspects of the use of basalt reinforcement were identified. So experiments have shown that basalt fiber loses strength in the environment of Portland cement stone. But this shortcoming has been overcome by the efforts of scientists, it is important to use certain defects of basalt fibers for specific conditions. There are the following main types of basalt fibers:

1) basalt continuous fibers with a diameter of 8 - 11 microns, 12 - 14 microns, 16 - 20 microns with a fiber length of 25 - 50 mm and more;

2) staple short fibers with a diameter of 6 - 12 microns and a length of 5 - 10 mm and several diameters;

3) basalt superthin fibers with a diameter of 0.5 - 1 microns with a length of 10 - 50 mm;

4) coarse basalt fibers with a diameter of 100 - 400 microns.

To create structures with certain properties for specific conditions, appropriate basalt fibers are selected. According to the research results, recommendations and normative documents have been developed. Suggestions for measures to improve and successfully widely use composite elements for reinforcement of concrete structures.

References

Dzhigiris, D.D., Makhova, M.F. (2002). Osnovy proizvodstva bazal'tovykh volokon i izdeliy. [Basics of production of basalt fibers and products]. Moscow, Teploenergetik, 416 p.

Gigineishvili, J., Mgaloblishvili, I. (1997). Technological line of production of composite non-metal reinforcement bars and pipes. Georgian Patent N P 2000, Tbilisi.

Gigineishvili, J. (1999). Concrete reinforced structures with the use of basalt fiber for reinforcing concrete and the prospect of application for earthquake resistant construction. Proc. Int. Symposium ‘Seismic Stability and Engineering Seismology. Tbilisi 9-21.05 1999, pp.40;

Gigineishvili, J., Veriujski, I., Snitko, A. (1989). Modeling of processes of destruction of compound bodies by a numerical- analytical method of potential. The mechanics Composite Materials, No. 6, pp. 1024-1031

Gigineishvili, J., Veriujski, I. (1991). Design of prefabricated buildings and structures in mountainous areas. IDEEA ONE. First International Design for Extreme Environment Assembly. Houston. Oktober 1991. USA;

Gigineishvili, J. (1990). Numerical - analytical method POTENTIAL. Six national congress on the theoretical and applied mechanics. Varna,Sofia: BAN. Book 2, pp. 35-38;

Gigineishvili, J., Gogichaishvili, L., Huhia, G. et al. (2004). Strengthening of slopes by using basalt fibers. Georgian Patent, Tbilisi.

Gigineishvili, J., Intskirveli, N., Kraiushkina, E. (2014). Efficient materials and structures reinforced with the use of continuous and fiber basalt for construction and rehabilitation. Azerbaijan Scientific-Research Institute of Construction and Architecture. No. 3870, pp. 35-46

Gigineishvili, J. (2015). Results of the study of self-stressed concrete beams reinforced with basalt-plastic reinforcement. Scientific-technical journal "BUILDING". No. 3 (38), pp. 6-12.

Frolov, N. (1980). Fiberglass reinforcement and glass-reinforced concrete structures. Moscow, Stroiizdat, 104 p.

Gigineishvili J., Matsaberidze T., Chikvaidze G. et al.: Results of research of prestressed concrete beams reinforced with basalt plastic reinforcement. Collection of scientific papers, in Bolshakov V. (Ed.) Construction, material sciences, engineering, Issue 69, pp. 122-132

Gizdatullin, A.R, Khozin, V.G., Kuklin, A.N. & Khusnutdinov A.M. (2014). Specifics of testing and fracture behavior of fibre-reinforced polymer bars. Magazine of Civil Engineering, No. 3, pp. 40-50

Trejo, D., Gardoni, P., Kim, J. et al. (2009). Report FHWA/TX-09/0/6069-1. Long-term performance of GFRP reinforcement. 124 p.

ACI 440.1R-06. (2006). Guide for the Design and Construction of Structural Concrete Reinforced with FRP Bars. Available at: http://www.iranfrp.ir/wp-content/uploads/2018/12/13.pdf

SP 63.13330.2018. Concrete and reinforced concrete structures. General provisions. Available at: https://docs.cntd.ru/document/554403082

P-16-78. Recommendations for the calculation of structures with fiberglass reinforcement. Available at: http://www.alientechnologies.ru/docs/frp-rebar-recomendations.pdf

GOST 31938-2012. (iso 10406-1:2008, NEQ). Composite polymer reinforcement for the reinforcement of concrete structures. Available at: https://plastinfo.ru/content/file/gosts/e1e52abb16c6.pdf

STO NOSTROY 2.6.90-2013. Primeneniye v stroitel'nykh betonnykh i geotekhnicheskikh konstruktsiyakh nemetallicheskoy kompozitnoy armatury. [Application in the construction of concrete and geotechnical structures of non-metallic composite reinforcement]. Available at: https://www.nostroy.ru/department/metodolog/otdel_tehniceskogo_regulir/sto/%D0%A1%D0%A2%D0%9E%20%D0%9D%D0%9E%D0%A1%D0%A2%D0%A0%D0%9E%D0%99%202.6.90-2013.pdf

Guidelines for the design and manufacture of concrete structures with non-metallic composite reinforcement based on basalt and glass roving. DSTU B V.2.6-185: 2012. Ministry of Regional Development of Ukraine. Kyiv. Available at: http://online.budstandart.com/ua/catalog/doc-page?id_doc=29793

Technical recommendations for the application of non-metallic composite valves of periodic profile in concrete structures. TR 013-1-04. (2004). Available at: https://files.stroyinf.ru/Data2/1/4293767/4293767266.htm

SP 164.1325800.2014. Strengthening of reinforced concrete structures by FRP composites. Regulation of design. Available at: https://docs.cntd.ru/document/1200113273

CNR-DT 203/2006. Guide for the design and Construction of Concrete Structures Reinforced with Fiber-Reinforced Polymer Bars. Available at: https://helpcomposite.ru/f/no2-09_cnr-dt_203_2006.pdf

Japan Society of Civil Engineers (JSCE). (1997). Recommendation for Design and Construction of Concrete Structures Using Continuous Fiber Reinforcing Materials. Concrete Engineering Series. No. 23. Tokyo. Japan.

Japan Building Disaster Prevention Association (JBDPA). (1999). Seismic Retrofiting Design and Construction Guidelines for Existing Reinforced Concrete (RC) Buildings with FRP Materials. (in Japanese).

CSA. (2002). Design and construction of building components with fibre reinforced polymers. Standard CAN/CSA S806-02, Canadian Standards Association, Toronto, Ontario

S6S1-10. (2010). Supplement No. 1 to CAN/CSA-S6-06, Canadian Highway Bridge Design Code. Available at: http://www.goodfellowinc.com/wp-content/uploads/2013/06/CSA-S6-6-+-S6S1-10-PARTIE-1.pdf

ISIS Canada. 2001a. Reinforcing Concrete Structures with Fiber Reinforced Polymers. Design Manual No. 3. The Canadian Network of Centers of Excellence on Intelligent Sensing for Innovative Structures. ISIS Canada Corporation, Winnipeg, Manitoba, Canada, 158.

Downloads

Published

2021-06-24

How to Cite

Gigineishvili, J. ., Gigineishvili, D., Chikvaidze, G., & Savenko, V. . (2021). Current problems and prospects of application of products based on continuous basalt fiber. Ways to Improve Construction Efficiency, 1(48), 50–61. https://doi.org/10.32347/2707-501x.2021.48(1).50-61